High temperature ranges in TICs: common pitfalls

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High temperature ranges in TICs: common pitfalls

Firefighters sometimes have to face extreme temperatures while on the job
Firefighters sometimes have to face extreme temperatures while on the job

Firefighters sometimes have to face extreme temperatures while on the job. Luckily, they can rely on thermal imaging cameras (TIC) to find victims faster or to seek their way out of a building in such circumstances. In an attempt to choose equipment with the best specifications, firefighters sometimes go for cameras that are able to display very high temperature ranges, up to +1,100°C (+2,000ºF), in a so-called third-gain mode. This is not a good idea. In fact, there are very good reasons why some thermal imaging cameras do not have a third gain mode, and only measure up to +650°C (+1,202ºF)

Choosing the right thermal camera model is often a complex exercise of spec comparison, such as image resolution, camera sensitivity and temperature range. Simply put, the temperature range indicates the minimum and maximum temperatures that a camera can measure. As an example, FLIR’s K-Series cameras accurately measure temperatures between -20°C and +650°C (-4 to +1,202°F). Other brands will measure maximum temperatures up to +1,100°C, tempting the unwary buyer into a story of ‘more is better’. Although these numbers might seem spectacular to an equipment buyer, in today’s state-of-the-art thermal imaging technology, high temperatures come at the expense of image quality. And for a firefighter, image quality can make the difference between life and death.

What you should you know about high temperature ranges in TICs

1. Dangerous loss of image quality

The term ‘temperature range’ is a bit misleading. What is more important for a firefighter is the Effective Temperature Range (ETR), which measures the range of temperatures that a TIC can view while still providing useful information to the user. Specifically, extreme heat in the field of view tends to inhibit a TIC’s ability to discern surfaces having intermediate temperatures and details. This loss in image quality and reduction in contrast can have severe consequences for a firefighter, because there’s a chance of missing out objects that are located in the lower temperature range, such as victims or escape routes. Firefighting cameras usually have a highsensitivity and a low-sensitivity mode.

In absence of a fire, the TIC will operate in high-sensitivity mode, presenting the thermal environment in all its detail. In case of FLIR’s K-Series cameras, the high-sensitivity mode measures temperatures up to +150°C (+302ºF). In case of a fire incident, the camera will switch to low-sensitivity mode, which offers a wellbalanced and acceptable trade-off between lower sensitivity (less detail) and the ability to monitor higher surface temperatures. For FLIR’s K-Series cameras, low-sensitivity mode measures temperatures up to +650°C (+1,202ºF). Measuring even higher temperatures – beyond +650°C (+1,202ºF) – would mean shifting to an even lower-sensitivity mode (a so-called third gain mode), where higher temperatures can be measured at the expense of image detail and contrast, leading to unacceptable image quality loss. A third gain mode might prevent firefighters from seeing victims, colleagues or escape routes, which is a serious safety and rescue issue.

FLIR K65
K-Series TICs are designed to withstand the toughest firefighting conditions. Above: a flame test with a FLIR K65 to test NFPA 1801-2013 durability requirements.
FLIR K-Series cameras
FLIR K-Series cameras indicate critical temperatures through colorization. In most cases, the red color in the thermal image will be enough for firefighters to know that the heat needs to be addressed quickly.

2. The myth of predicting flashovers

Thermal imaging cameras are sometimes believed to be able to predict flashovers. They are not. A flashover will occur at an air temperature that is way beyond +500°C (+932ºF). But even with a TIC that measures in a higher temperature range than +500°C (+932ºF), you will not be able to predict the flashover, because a thermal imaging camera detects differences in surface temperature, not air temperature.

There is no black and white answer as to why flashovers occur. Flashovers are hardly predictable and even when the ideal/ typical flashover conditions are present, a flashover might not occur. A thermal imaging camera might be useful to identify preflashover conditions through reasoned image interpretation. But for now, the only way to be prepared for an imminent flashover is through exhaustive firefighter training, and by carefully observing the environment.

3. Predicting melting steel structures?

Thermal imaging cameras are sometimes said to be able to predict when steel will start to melt and bend. This could especially be useful in firefighting scenes with industrial buildings which often have a steel framework. However, this would still be very difficult, even with thermal imaging cameras that can measure up to +1,100°C (+2,000ºF), since the melting point of steel actually is a lot higher (around +1,400°C (+2,500°F)).

FLIR offers a wide range of R&D cameras
FLIR offers a wide range of R&D cameras that can distinguish temperature changes as subtle as 0.02°C in a temperature range from -80°C to 3,000°C (-112ºF to +5,432ºF). Below: a FLIR SC8000 capturing an F-18 aircraft taking off.

Will my FLIR TIC survive higher temperatures?

FLIR K-Series cameras do not present temperature differences beyond +650°C (+1,202ºF). Instead, red colorization is used to warn the firefighter about present danger. In this case, the FLIR TIC will simply indicate ‘>650°C’ (>1202°F) in the display, while staying in the well-balanced low sensitivity mode, without sacrificing image detailing. K-Series TICs are designed to withstand the toughest firefighting conditions. They can take a 2-meter drop onto a concrete floor, are water resistant (IP67), and remain fully operational up to +260°C (+500°F) for a five-minute duration. The K65 complies fully with the NFPA 1801:2013 standard for firefighting thermal imaging cameras.

When does a high temperature range make sense?

Unlike TICs for firefighting, there are numerous applications where a high temperature reading does make sense. In an industrial and manufacturing environment, FLIR thermal cameras are used to see through flames and to monitor refractory quality of boiler and furnace installations. Cameras like the FLIR T640 for example can read temperatures from -40°C to +2,000°C (-40°F to +3,632°F) with an accuracy of just ±2%. In some research and development environments, like microelectronics, automotive, plastics, and mechanical testing, high temperature performance is important. FLIR offers a wide range of R&D cameras that can distinguish temperature changes as subtle as 0.02°C in a temperature range.

A FLIR K55 camera
A FLIR K55 camera in low-sensitivity mode, offering a wellbalanced and acceptable trade-off between lower sensitivity (less detail) and the ability to monitor higher surface temperatures.

For more details, please contact-
FLIR Systems India Pvt. Ltd.
1111, D Mall, Netaji Subhash Place, Pitampura, New Delhi – 110034, INDIA
Tel: +91-11-4560 3555 , Fax: +91-11-4721 2006
Email: [email protected]   |  www.flir.in

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